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Why did the welding machine suddenly stop producing light, what are the direct reasons?

If the welding machine suddenly doesn't emit light, it may be due to the following direct reasons:

  1. Power supply issue: Check if the power supply is normal, including stable voltage and good grounding.

  2. Controller signal problem: Confirm if the controller's signals are normal, especially if the light out switch and safety interlock signals are showing green.

  3. Laser issues: Check if the laser itself has any abnormal alarms or malfunctions, such as internal overheating or other anomalies.

  4. Cooling system problem: Verify if the water cooling machine is operating properly, if the cooling water circuit is clear, and if the water temperature and flow rate are within normal ranges.

  5. Air pressure issue: Ensure that the air pressure is normal, the gas supply is stable, and the gas valves are properly open.

  6. Lens issues: Check if the protective lens is clean, free of burn spots or other damages, and replace it if necessary.

If no issues are found in the above checks, it is recommended to contact technical support for further diagnosis and repair.

For further assistance, feel free to contact MSA Laser Co., Ltd. at: - Phone: 886-4-24263121 - Email: asia.laser@msa.hinet.net

Structural composition
Structural composition

Structure Composition 2
Structure Composition 2

Common problems in welding maintenance
1. Handheld welding machine
Laser malfunction
The laser does not emit light. Power decay The laser light fluctuates in size. No red light
Abnormal gun body
The gun heats up Damaged lens Abnormal sound from the gun body No response from the key.
What could be the reasons for the lack of response from the buttons on the welding machine? How to check the welding machine buttons to determine the cause of the malfunction? When the welding machine does not respond to the buttons, here are some simple troubleshooting steps: 1. Check if the power source is connected and turned on. 2. Ensure that the machine is properly grounded. 3. Inspect the cables and connections for any damages or loose connections. 4. Make sure that the welding settings are correct and within the recommended range. 5. Check if the electrode holder and workpiece clamp are properly connected. 6. Restart the machine by turning it off and then on again. 7. If the issue persists, consult the user manual or contact a professional for further assistance. When the welding machine does not respond to the buttons, how should I check the relevant electronic components? If the keyboard issues cannot be resolved on your own, you may need to seek professional repair or replacement services.
Cooling abnormal
Abnormal cooling code Water level
Screen abnormality
Touch screen not responding Screen communication abnormal
How to identify abnormal screen communication of the welding machine? What are the typical reasons for abnormal screen communication and how to check the related connections? If the screen displays a communication error message, there are several steps you can take to reestablish the connection: 1. Check the cables and connections to ensure they are securely plugged in. 2. Restart the device or computer that is experiencing the error. 3. Power cycle the router or modem by unplugging it, waiting for a few seconds, and then plugging it back in. 4. Reset the network settings on the device that is having trouble connecting. 5. Update the drivers or software related to the communication error. 6. Contact your internet service provider for assistance if the issue persists. When there are issues with the screen communication, is there an emergency operation or manual mode that can be used?
Screen blackout
Axis control abnormal
Motor malfunction Drive malfunction
2. Cantilever welding machine
Fluorescent tube
Laser malfunction
Damaged fluorescent tube The laser fluctuates in size. Laser has no output. Damaged lens
Abnormal cavity Cooling abnormal Screen abnormality
Touch screen not responding Screen communication abnormal Screen blackout
If the welding machine screen suddenly goes black, what should I check first? What hardware problems could cause a black screen on the monitor? How to perform basic power and connection checks to diagnose a black screen issue? After confirming that there is no hardware failure, you should check the following software settings to resolve the black screen issue: 1. Check the display settings in the operating system to ensure the correct display output is selected. 2. Update or reinstall the graphics driver. 3. Adjust the screen resolution and refresh rate settings. 4. Check for any software conflicts that may be causing the issue. 5. Restart the computer in safe mode to troubleshoot any software-related problems. If the standard troubleshooting steps are not effective, you may need to further address the issue of a black screen by seeking professional help or taking your device to a repair center.
Axis control abnormal
Motor malfunction Drive malfunction
Fiber optic
Axis control abnormal
Motor malfunction Drive malfunction
Cooling abnormal
Abnormal cooling code Water level
Welding joint abnormality
Overheated welding joint Abnormal lenses Fiber optic cable anomaly Signal abnormal Abnormality in glasses
Screen abnormality
Touch screen not responding Screen communication abnormal Screen blackout
3. Five-axis welding machine
Fluorescent tube
Laser malfunction
Damaged fluorescent tube The laser fluctuates in size. Laser has no output. Damaged lens
Cooling abnormal
Abnormal cooling code Water level
Screen abnormality
Touch screen not responding Screen communication abnormal Screen blackout
Axis control abnormal
Motor malfunction Drive malfunction
Software anomaly
Software abnormal code Origin anomaly
What are the common causes of abnormalities in the origin? How to check if the origin setting in the control software is correct? If the machine is unable to return to its original position correctly, the following initial troubleshooting steps can be taken: 1. Check for any obstructions or obstacles that might be preventing the machine from returning to its original position. 2. Ensure that the machine is properly calibrated and that all settings are correct. 3. Verify that all connections and cables are secure and functioning properly. 4. Restart the machine and see if the issue persists. 5. Consult the machine's user manual or contact the manufacturer for further assistance if the problem continues. In the event of an abnormal situation at the origin point, how should the position sensors or limit switches for each axis be checked and corrected?
Fiber optic
Laser malfunction
The laser does not emit light.
When the welding machine laser does not emit light, you should first check for power supply or connection problems. How to determine if the laser is not emitting light due to hardware failure or setting error? When a laser does not emit light, some common troubleshooting steps that should be performed include checking for power supply issues, inspecting the laser tube for damage or contamination, ensuring proper alignment of optical components, examining the control settings and parameters, and testing the laser with a different material or power settings. If the laser still does not emit light after basic checks, some professional repair measures that should be considered include checking and replacing the laser diode, inspecting and cleaning the optics system, calibrating the laser alignment, and troubleshooting the power supply and control circuitry.
Power decay The laser light fluctuates in size. No red light
Axis control abnormal
Motor malfunction Drive malfunction
When there is a drive abnormality in the welding machine, which electronic or electrical components should be checked first? What are the common reasons for a drive malfunction and how can you quickly diagnose it? How to confirm if the communication between the driver and the related motor is normal? If the driver displays a specific error code, you should look up the meaning of the code and perform the corresponding troubleshooting steps. After a driver encounters an error, some simple reset or restart steps that can be attempted to resolve the issue include: 1. Restarting the computer: Sometimes a simple restart of the computer can help resolve driver-related issues. 2. Updating the driver: Check for any available updates for the driver through the device manager or the manufacturer's website. 3. Uninstalling and reinstalling the driver: This can help to fix any corrupted driver files that may be causing the issue. 4. Checking for hardware issues: Ensure that the hardware the driver is associated with is functioning properly and is connected correctly. 5. System Restore: If the issue started after a recent change or update, consider using System Restore to revert the system to a previous working state.
Cooling abnormal
Abnormal cooling code Water level
Welding joint abnormality
Overheated welding joint
What factors usually cause weld overheating? When the weld is overheated, what urgent measures should be taken immediately to prevent equipment damage? How to regularly inspect and maintain welds to prevent overheating issues? Will the overheating of the weld affect the quality of the weld, and what specific manifestations will there be? If an overheating weld joint is discovered, the following steps should be followed for maintenance or replacement of parts: 1. Stop the welding process immediately to prevent further damage. 2. Allow the weld joint to cool down completely before proceeding with any repairs. 3. Inspect the surrounding components and parts for any signs of damage or wear. 4. Determine the cause of the overheating, such as incorrect settings, poor quality materials, or inadequate ventilation. 5. Make any necessary adjustments or repairs to prevent the issue from reoccurring. 6. If the weld joint is irreparably damaged, it may need to be cut out and replaced with a new weld joint. 7. Ensure that all repairs or replacements are done following proper welding procedures and safety precautions.
Abnormal lenses Fiber optic cable anomaly
How to check for physical damage or abnormalities caused by excessive bending in fiber optic cables? When there is an abnormality in the fiber optic cable, the following signals or manifestations can clearly indicate the issue with the fiber optic cable: 1. Loss of signal strength: If the signal being transmitted through the fiber optic cable experiences a significant decrease in strength, it can indicate a problem with the cable. 2. Intermittent connectivity: If the connection through the fiber optic cable is unstable, with frequent drops in signal transmission, it may suggest an issue with the cable. 3. Increased error rates: If there is a noticeable increase in errors in the data being transmitted through the fiber optic cable, it can be a sign of a problem with the cable. 4. Physical damage: Any visible physical damage to the fiber optic cable, such as cuts, bends, or breaks, can clearly indicate an issue with the cable. If you find that the connector of the fiber optic cable is loose or damaged, how should you correctly replace or repair it? What are some operating habits that may cause abnormalities in the optical fiber line when operating a fiber optic five-axis welding machine?
Signal abnormal
How to identify if the signal abnormality comes from internal connection errors or damages? When a welding machine shows a signal abnormality, common fault signals or error codes to pay attention to include: voltage fluctuations, overcurrent, overheat, arc failure, wire feeding issues, and abnormal gas flow. When the signal abnormally affects the welding quality, how should the equipment be calibrated or reset? What are some simple steps that can be taken to eliminate signal abnormalities caused by external factors? If the signal is still abnormal after restarting and resetting the device, further troubleshooting measures that can be taken include checking the cables and connections, updating the device's firmware or software, checking for any interference from other electronic devices, and contacting the manufacturer for support or repair.
CCD abnormal
Screen abnormality
Touch screen not responding Screen communication abnormal Screen blackout
Software anomaly
Software abnormal code Origin anomaly
How to confirm if the axis control system of the welding machine has been correctly set to the origin position? The origin abnormality is usually caused by factors such as misalignment, loose connections, or faulty components. To conduct a preliminary inspection, check for any visible signs of damage, ensure all connections are secure, and use diagnostic tools to test the components if necessary. When the origin point abnormally affects welding accuracy, some emergency correction methods that can be tried include adjusting the welding parameters, checking and realigning the welding torch and workpiece, and verifying the integrity of the welding equipment. Can the origin abnormality issue be corrected by resetting or calibrating the software? If the origin sensor is damaged, you should first check the sensor to see if it is functioning properly or if it needs to be replaced in order to restore normal operation.
4. Robotic welding machine
Fiber optic
Laser malfunction
The laser does not emit light. Power decay The laser light fluctuates in size. No red light
Abnormalities in the arm
Motor malfunction
When an abnormality is detected in the arm motor, which components or settings should be checked first? What are some common reasons why the arm motor cannot start, and how should they be eliminated? If the arm motor overheats or is overloaded, you should check and resolve the issue by first turning off the motor and allowing it to cool down. Then, check for any obstructions or blockages in the arm mechanism that may be causing the motor to overheat. If the motor continues to overheat or be overloaded, it may be necessary to have it serviced or replaced by a professional technician. How to confirm that the parameters of the arm motor driver are set correctly to avoid motor abnormalities? What maintenance measures can ensure the normal operation of the arm motor and prevent abnormalities from occurring?
Drive malfunction
When there is an abnormality in the arm drive, which components or settings should be checked first? Incorrect parameter settings for the arm driver can lead to abnormalities such as erratic movements, jerky motions, or the arm not responding at all. To troubleshoot these issues, one can start by double-checking and adjusting the parameters to ensure they are correctly set according to the manufacturer's guidelines. If the issues persist, it is advisable to consult the user manual, contact technical support, or seek help from a professional technician to diagnose and fix the problem. How to confirm if the power supply and signal connection of the arm driver are normal to avoid drive abnormalities? What are some common faults that can cause the arm driver to overload or overheat, and how should they be handled? What preventive maintenance measures can ensure the normal operation of the arm driver and prevent abnormalities from occurring?
Abnormal error code for arm
What are some common error codes for arm abnormalities, and what do they represent? When an "overload" or "motor overheating" error code appears, you should troubleshoot and resolve the issue by checking the motor for any obstructions, ensuring proper ventilation, and verifying that the load on the motor is within its capacity. If the error persists, it may be necessary to consult the manufacturer's manual or contact a professional technician for further assistance. If the error code "abnormal arm position" or "software coordinate error" is displayed, how should the mechanical arm position be corrected? How to distinguish between "arm limit switch fault" and "arm zero point offset" error codes? What are the issues that require professional technicians to address in the abnormal error codes of the arm, and how can customers prevent these problems?
Signal abnormal
RS232 abnormality TCP/IP abnormality IP abnormality
Visual abnormalities
Screen abnormality Abnormal light rays
Welding bead tracking
Software anomaly
Abnormal exposure Abnormal weld seam How to perform laser calibration and verification?
Hardware anomaly
Abnormality in sharing box
When an issue with the sharing box is found, which components or settings should be checked first? What are some common reasons that can cause a sharing box to not distribute signals properly, and how should these issues be troubleshooted? How to check if the power supply and signal connection of the sharing box are normal to ensure its proper operation? If the sharing box is experiencing overload or overheating issues, you should first check the power source and make sure it is functioning properly. Then, check the connections and make sure they are secure and not damaged. If the issue persists, try resetting the sharing box by turning it off and unplugging it for a few minutes before plugging it back in. If the problem still persists, it may be necessary to contact the manufacturer for further assistance or repair. What preventive maintenance measures can ensure the normal operation of the sharing box and avoid abnormal issues?
Abnormal lenses Signal abnormal Sensor malfunction
Internet disruption
Cooling abnormal
Abnormal cooling code
What are some common cooling system fault codes, and what do they represent in terms of problems? When the welding machine displays the abnormal codes "water temperature too high" or "water temperature too low", you should troubleshoot the problem by checking the water cooling system. Make sure that the water coolant is at the correct level and circulating properly. Clean the water cooling system and check for any clogs or leaks. If necessary, replace any faulty components or seek professional assistance. How to check and resolve abnormal codes for "compressor overload" or "condenser blockage"? If the codes "Low cold water flow" or "Low cooling water pressure" appear, how should you check and correct them? Which cooling abnormal codes require immediate shutdown and inspection by a technician, and how can customers prevent these problems?
Water level
When the welding machine displays a "low water level" warning, you should first check which components or settings? What are the common reasons for low cooling water level or abnormal coolant level in the radiator, and how should they be resolved? How to confirm if the water level sensor in the radiator is working properly to avoid water level warnings due to sensor malfunctions? If the cooling system is leaking or experiencing abnormal water levels, you should check and resolve the issue by following these steps: 1. Check the radiator, hoses, and water pump for any visible leaks or signs of damage. 2. Inspect the radiator cap to ensure it is sealing properly. 3. Verify the coolant level in the reservoir or radiator and top it off if necessary. 4. Look for any coolant puddles under the vehicle when parked. 5. Check the thermostat to ensure it is functioning correctly. 6. If the issue persists, consider taking the vehicle to a mechanic for further diagnosis and repair. What preventive maintenance measures can ensure the stability of the water level in the cooling system and prevent abnormalities from occurring?
Software anomaly
Software abnormal code
What are some common software error codes and what do they represent in terms of issues? When the welding machine displays abnormal codes such as "water temperature too high" or "water temperature too low", you should handle it by checking the water cooling system. Make sure the water level is sufficient, the water pump is working properly, and there are no clogs in the system. If necessary, adjust the water temperature settings to bring it within the recommended range. If the issue persists, contact a qualified technician for further assistance. If you see the error code "phase sequence fault or phase loss," how do you check and resolve this issue? What are some of the issues in software abnormal codes that require technical experts for repair, and how can customers prevent these issues?
Software coordinate abnormality
Welding joint abnormality
Overheated welding joint Abnormal lenses Fiber optic cable anomaly Signal abnormal CCD abnormal
When an abnormality is found in the CCD image of the weld joint, which components or settings should be checked first? What are some common reasons that can cause CCD image blurring or shifting, and how should these issues be addressed? How to confirm whether the connection lines and joints between the CCD and the welding points are normal in order to eliminate the possibility of signal interruption? If there is interference or signal loss in the CCD image, you should troubleshoot and resolve the issue by checking the connections, power source, and settings of the CCD camera. Additionally, you can try resetting the camera or updating its firmware to see if that resolves the problem. If the issue persists, it may be necessary to contact technical support for further assistance. What preventive maintenance measures can ensure the normal operation of the CCD system and prevent abnormalities from occurring?
Screen abnormality
Touch screen not responding Screen communication abnormal
When a communication abnormality occurs on the welding machine screen, which components or settings should be checked first? What are some common reasons for screen communication abnormalities and how should these issues be troubleshooted? How to confirm that the signal connection and wiring between the screen and the controller are normal? If the screen communication is abnormal and the data cannot be displayed or set incorrectly, you should check and resolve the issue by following these steps: 1. Check all the connections between the screen and the device to ensure they are properly connected. 2. Restart the device and see if the issue persists. 3. Check the settings on the device to make sure they are configured correctly for the screen. 4. Try connecting the screen to a different device to see if the issue is with the screen or the device. 5. Update the drivers or firmware of the screen if necessary. 6. Contact the manufacturer's customer support for further assistance if the issue cannot be resolved. What preventive maintenance measures can ensure the normal operation of screen communication and prevent abnormal issues?
Screen blackout
When the screen of the welding machine goes black, you should first check which components or settings? What are some common reasons for a black screen on a monitor and how should you troubleshoot these issues? How to confirm if the power supply voltage and signal line connection of the screen are normal, in order to eliminate hardware connection issues? If the backlight of the screen is normal but there is no display, you should check the screen or display control module by making sure that the connections are secure, checking for any loose or damaged cables, and testing the screen with a different device to see if the issue is with the screen or the display control module. What preventive maintenance measures can ensure the normal operation of the screen and prevent black screen issues?
3D visual tracking system
System Overview Offline programming system Online real-time monitoring and detection system 3D laser welding tracking system Sensor technology Welding and post-weld inspection Technical Challenges and Solutions Application Case Analysis Industry Applications and Future Development System operation and maintenance Hardware and software integration Technical specifications and parameters
Troubleshooting Fiber Laser Engraving Machine
Two red lights are not lit. The carving software will stop halfway and display a message saying it cannot find the protection key. Sometimes when carving halfway, it may jump back to the red light mode. No response from Z-axis The PC cannot boot up and requires holding down the power button for 10-15 seconds to turn on. Laser power degradation Screen is not responding - display card's gold fingers are dirty. No display - Insufficient BIOS battery capacity, settings cannot work properly. The Z-axis cannot descend, SENSOR is not lit up (in the software). UMC4 sub card abnormal Adjusting the rotation axis parameters The red light preview is presented in a straight line. Power supply voltage is insufficient. Protection lock cannot be found from time to time, digital signature needs to be closed. There is a strange noise coming from the Z-axis. The oscillating mirror viewing will not be affected by uncontrolled yaw in the Y-axis direction. The carving software cannot enter the card screen, but when tested with a repair control card, it can enter the screen normally. No red light, no LASER. The red light preview is flickering, and the font is distorted during engraving. The laser lost its light halfway and an alarm went off inside the laser.
Contact 886-4-24263062
TEL 886-4-24263121
Mail asia.laser@msa.hinet.net
Addr 台中市西屯區港尾里同志巷37-17號
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